WeareinformedthatitwaswhileRichardReynoldshadchargeoftheCoalbrookdaleworksthatafurtherimportantimprovementwaseffectedinthemanufactureofironbypit-coal。Uptothistimetheconversionofcrudeorcastironintomalleableorbarironhadbeeneffectedentirelybymeansofcharcoal。Theprocesswascarriedoninafirecalledafinery,somewhatlikethatofasmith’sforge;theironbeingexposedtotheblastofpowerfulbellows,andinconstantcontactwiththefuel。Inthefirstprocessoffusingtheironstone,coalhadbeenusedforsometimewithincreasingsuccess;butthequestionarose,whethercoalmightnotalsobeusedwitheffectinthesecondorrefiningstage。Twooftheforemen,namedCranege,suggestedtoMr。Reynoldsthatthismightbeperformedinwhatiscalledareverberatoryfurnace,*
[footnote……
Reverberatory,socalledbecausetheflameorcurrentofheatedgasesfromthefueliscausedtobereverberatedorreflecteddownuponthesubstanceunderoperationbeforepassingintothechimney。ItiscuriousthatRovenson,inhisTreatiseofMetallicaof1613,describesareverberatoryfurnaceinwhichironwastobesmeltedbypit-coal,thoughitdoesnotappearthathesucceededinperfectinghisinvention。Dr。Percy,inhisexcellentworkonMetallurgy,thusdescribesareverberatoryfurnace:——”Itconsistsessentiallyofthreeparts——afireplaceatoneend,astackorchimneyattheother,andabedbetweenbothonwhichthematterisheated。Thefireplaceisseparatedfromthebedbyalowpartitionwallcalledthefire-bridge,andbotharecoveredbyanarchedroofwhichrisesfromtheendwallofthefireplaceandgraduallydipstowardthefurthestendofthebedconnectedwiththestack。Ononeorbothsidesofthebed,orattheendnearthestack,maybeopeningsthroughwhichtheorespreadoverthesurfaceofthebedmaybestirredaboutandexposedtotheactionoftheair。Thematterisheatedinsuchafurnacebyflame,andiskeptfromcontactwiththesolidfuel。TheflameinitscoursefromthefireplacetothestackisreflecteddownwardsorREVERBERATEDonthematterbeneath,whencethenameREVERBERATORYfurnace。”
inwhichtheironshouldnotmixwiththecoal,butbeheatedsolelybytheflame。Mr。Reynoldsgreatlydoubtedthefeasibilityoftheoperation,butheauthorizedtheCranege,tomakeanexperimentoftheirprocess,theresultofwhichwillbefounddescribedinthefollowingextractofaletterfromMr。ReynoldstoMr。ThomasGoldneyofBristol,dated”Coalbrookdale,25thApril,1766”:……”IcomenowtowhatIthinkamatterofverygreatconsequence。
ItissometimesinceThos。Cranege,whoworksatBridgenorthForge,andhisbrotherGeorge,oftheDale,spoketomeaboutanotiontheyhadconceivedofmakingbarironwithoutwoodcharcoal。Itoldthem,consistentwiththenotionIhadadoptedincommonwithallothersI
hadconversedwith,thatIthoughtitimpossible,becausethevegetablesaltsinthecharcoalbeinganalkaliactedasanabsorbenttothesulphuroftheiron,whichoccasionsthered-shortqualityoftheiron,andpitcoalaboundingwithsulphurwouldincreaseit。Thisspeciousanswer,whichwouldprobablyhaveappearedconclusivetomost,andwhichindeedwaswhatIreallythought,wasnotsotothem。
Theyrepliedthatfromtheobservationstheyhadmade,andrepeatedconversationstogether,theywerebothfirmlyofopinionthatthealterationfromthequalityofpigironintothatofbarironwaseffectedmerelybyheat,andifIwouldgivethemleave,theywouldmakeatrialsomeday。Iconsented,but,Iconfess,withoutanygreatexpectationoftheirsuccess;andsothematterrestedsomeweeks,whenithappeningthatsomerepairshadtobedoneatBridgenorth,ThomascameuptotheDale,and,withhisbrother,madeatrialinThos。Tilly’sair-furnacewithsuchsuccessasIthoughtwouldjustifytheerectionofasmallair-furnaceattheForgeforthemoreperfectlyascertainingthemeritoftheinvention。Thiswasaccordinglydone,andatrialofithasbeenmadethisweek,andthesuccesshassurpassedthemostsanguineexpectations。TheironputintothefurnacewasoldBushes,whichthouknowestarealwaysmadeofhardiron,andtheirondrawnoutisthetoughestIeversaw。A
bar11/4inchsquare,whenbroke,appearstohaveverylittlecoldshortinit。Ilookuponitasoneofthemostimportantdiscoveriesevermade,andtakethelibertyofrecommendingtheeandearnestlyrequestingthouwouldsttakeoutapatentforitimmediately……Thespecificationoftheinventionwillbecomprisedinafewwords,asitwillonlysetforththatareverberatoryfurnacebeingbuiltofaproperconstruction,thepigorcastironisputintoit,andwithouttheadditionofanythingelsethancommonrawpitcoal,isconvertedintogoodmalleableiron,and,beingtakenred-hotfromthereverberatoryfurnacetotheforgehammer,isdrawnoutintobarsofvariousshapesandsizes,accordingtothewilloftheworkmen。”
Mr。Reynolds’sadvicewasimplicitlyfollowed。ApatentwassecuredinthenameofthebrothersCranege,datedthe17thJune,1766;andtheidenticalwordsintheaboveletterwereadoptedinthespecificationasdescriptiveoftheprocess。Bythismethodofpuddling,asitistermed,themanufacturerwasthenceforwardenabledtoproduceironinincreasedquantityatalargereductioninprice;
andthoughtheinventionoftheCranegeswasgreatlyimproveduponbyOnions,andsubsequentlybyCort,therecanbenodoubtastotheoriginalityandtheimportanceoftheirinvention。Mr。TylorstatesthathewasinformedbythesonofRichardReynoldsthatthewroughtironmadeatCoalbrookdalebytheCranegeprocess”wasverygood,quitetough,andbrokewithalong,bright,fibrousfracture:thatmadebyCortafterwardswasquitedifferent。”*
[footnote……
Mr。TYLORonMetalWork——ReportsontheParisExhibitionof1855。
PartII。182。WeareinformedbyMr。ReynoldsofCoed-du,agrandsonofRichardReynolds,that”onfurthertrialsmanydifficultiesarose。
Thebottomsofthefurnacesweredestroyedbytheheat,andthequalityoftheironvaried。Still,byaletterdatedMay,1767,itappearstherehadbeensoldofironmadeinthenewwaytothevalueof247L。14s。6d。”
ThoughMr。Reynolds’sgenerositytotheCranegesisapparent;inthecoursewhichheadoptedinsecuringforthemapatentfortheinventionintheirownnames,itdoesnotappeartohaveprovedofmuchadvantagetothem;andtheyfailedtoriseabovetherankwhichtheyoccupiedwhentheirvaluablediscoverywaspatented。This,however,wasnofaultofRichardReynolds,butwasmainlyattributabletothecircumstanceofotherinventionsinagreatmeasuresupersedingtheirprocess,anddeprivingthemofthebenefitsoftheiringenuity。
AmongtheimportantimprovementsintroducedbyMr。ReynoldswhilemanagingtheCoalbrookdaleWorks,wastheadoptionbyhimforthefirsttimeofironinsteadofwoodenrailsinthetram-roadsalongwhichcoalandironwereconveyedfromonepartoftheworkstoanother,aswellastotheloading-placesalongtheriverSevern。Heobservedthatthewoodenrailssoonbecamedecayed,besidesbeingliabletobebrokenbytheheavyloadspassingoverthem,occasioningmuchlossoftime,interruptiontobusiness,andheavyexpensesinrepairs。Itoccurredtohimthattheseinconvenienceswouldbeobviatedbytheuseofrailsofcast-iron;and,havingtriedanexperimentwiththem,itansweredsowell,thatin1767thewholeofthewoodenrailsweretakenupandreplacedbyrailsofiron。ThuswastheeraofironrailroadsfairlyinitiatedatCoalbrookdale,andtheexampleofMr。ReynoldswasshortlyafterfollowedonallthetramroadsthroughouttheCountry。
ItisalsoworthyofnotethatthefirstironbridgeevererectedwascastandmadeattheCoalbrookdaleWorks——itsprojectionaswellasitserectionbeingmainlyduetotheskillandenterpriseofAbrahamDarbythethird。Whenbutayoungman,heshowedindicationsofthatsagacityandenergyinbusinesswhichseemedtobehereditaryinhisfamily。Oneofthefirstthingshedidonarrivingatman’sestatewastosetonfootaschemeforthrowingabridgeacrosstheSevernatCoalbrookdale,atapointwherethebanksweresteepandslippery,toaccommodatethelargepopulationwhichhadsprungupalongbothbanksoftheriver。Therewerenowthrivingiron,brick,andpotteryworksestablishedintheparishesofMadeleyandBroseley;andtheoldferryontheSevernwasfoundaltogetherinadequateforreadycommunicationbetweenonebankandtheother。Thewantofabridgehadlongbeenfelt,andaplanofonehadbeenpreparedduringthelifetimeofAbrahamDarbythesecond;buttheprojectwassuspendedathisdeath。Whenhissoncameofage,heresolvedtotakeuphisfather’sdroppedscheme,andprosecuteittocompletion,whichhedid。YoungMr。DarbybecamelordofthemanorofMadeleyin1776,andwastheownerofone-halfoftheferryinrightofhislordship。HewassofortunateastofindtheowneroftheotherorBroseleyhalfoftheferryequallyanxiouswithhimselftoconnectthetwobanksoftheriverbymeansofabridge。ThenecessarypowerswereaccordinglyobtainedfromParliament,andabridgewasauthorizedtobebuilt”ofcast-iron,stone,brick,ortimber。”Acompanywasformedforthepurposeofcarryingouttheproject,andthesharesweretakenbytheadjoiningowners,AbrahamDarbybeingtheprincipalsubscriber。*
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AmongtheothersubscribersweretheRev。Mr。Harris,Mr。Jennings,andMr。JohnWilkinson,anactivepromoterofthescheme,whogavethecompanythebenefitofhisskillandexperiencewhenitwasdeterminedtoconstructthebridgeofiron。ForanaccountofJohnWilkinsonseeLivesoftheEngineers,vol。ii。337,356。Inthedescriptionofthefirstironbridgegiveninthatworkwehave,itappears,attributedrathermorecredittoMr。Wilkinsonthanheisentitledto。Mr。Darbywasthemostactivepromoterofthescheme,andhadtheprincipalshareinthedesign。Wilkinsonneverthelesswasamanofgreatenergyandoriginality。Besidesbeingthebuilderofthefirstironship,hewasthefirsttoinvent,forJamesWatt,amachinethatwouldboreatolerablytruecylinder。HeafterwardsestablishedironworksinFrance,andArthurYoungsays,that”untilthatwell-knownEnglishmanufacturerarrived,theFrenchknewnothingoftheartofcastingcannonsolidandthenboringthem”TravelsinFrance,4to。ed。London,1792,p。90。YetEnglandhadborrowedherfirstcannon-makerfromFranceinthepersonofPeterBaude,asdescribedinchap。iii。Wilkinsonisalsosaidtohaveinventedakindofhot-blast,inrespectofwhichvariouswitnessesgaveevidenceonthetrialofNeilson’spatentin1839;buttheinventiondoesnotappeartohavebeenperfectedbyhim。
Theconstructionofabridgeofironwasanentirelynewidea。AnattempthadindeedbeenmadeatLyons,inFrance,toconstructsuchabridgemorethantwentyyearsbefore;butithadentirelyfailed,andabridgeoftimberwaserectedinstead。ItisnotknownwhethertheCoalbrookdalemastershadheardofthatattempt;but,eveniftheyhad,itcouldhavebeenofnopracticalusetothem。
Mr。Pritchard,anarchitectofShrewsbury,wasfirstemployedtoprepareadesignoftheintendedstructure,whichisstillpreserved。
AlthoughMr。Pritchardproposedtointroducecast-ironinthearchofthebridge,whichwastobeof120feetspan,itwasonlyasasortofkey,occupyingbutafewfeetatthecrownofthearch。Thissparinguseofcastironindicatesthetimidityofthearchitectindealingwiththenewmaterial——hisplanexhibitingadesiretoeffectacompromisebetweenthetriedandtheuntriedinbridge-construction。Buttheuseofirontosolimitedanextent,andinsuchapartofthestructure,wasofmorethanquestionableutility;andifMr。Pritchard’splanhadbeenadopted,theproblemoftheironbridgewouldstillhaveremainedunsolved。
Theplan,however,afterhavingbeendulyconsidered,waseventuallysetaside,andanother,withtheentirearchofcast-iron,waspreparedunderthesuperintendenceofAbrahamDarby,byMr。ThomasGregory,hisforemanofpattem-makers。Thisplanwasadopted,andarrangementswereforthwithmadeforcarryingitintoeffect。Theabutmentsofthebridgewerebuiltin1777-8,duringwhichthecastingsweremadeatthefoundry,andtheironworkwassuccessfullyerectedinthecourseofthreemonths。Thebridgewasopenedfortrafficin1779,andprovedamostserviceablestructure。In1788theSocietyofArtsrecognisedMr。Darby’smeritasitsdesigneranderectorbypresentinghimwiththeirgoldmedal;andthemodelofthebridgeisstilltobeseeninthecollectionoftheSociety。Mr。
RobertStephensonhassaidofthestructure:”Ifweconsiderthatthemanipulationofcast-ironwasthencompletelyinitsinfancy,abridgeofsuchdimensionswasdoubtlessaboldaswellasanoriginalundertaking,andtheefficiencyofthedetailsisworthyoftheboldnessoftheconception。”*
[footnote……
EncyclopaediaBritannica,8thed。Art。”IronBridges。”