第21章
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  XIII

  EDISON\'SELECTRICRAILWAY

  ASnarratedinChapterXVIII,thereweretwoelectricrailroadsinstalledbyEdisonatMenloPark——onein1880,originallyathirdofamilelong,butsubsequentlyincreasedtoaboutamileinlength,andtheotherin1882,aboutthreemileslong。Asthe1880roadwasbuiltverysoonafterEdison\'snotableimprovementsindynamomachines,andastheartofoperatingthemtothebestadvantagewasthenbeingdeveloped,thisearlyroadwassomewhatcrudeascomparedwiththerailroadof1882;butbothwerepracticableandserviceableforthepurposeofhaulingpassengersandfreight。

  Thescopeofthepresentarticlewillbeconfinedtoadescriptionofthetechnicaldetailsofthesetwoinstallations。

  Theillustrationoppositepage454oftheprecedingnarrativeshowsthefirstEdisonlocomotiveandtrainof1880atMenloPark。

  Forthelocomotiveafour-wheelirontruckwasused,anduponitwasmountedoneofthelong“Z“type110-voltEdisondynamos,withacapacityof75amperes,whichwastobeusedasamotor。Thismachinewaslaidonitsside,itsarmaturebeinghorizontalandlocatedtowardthefrontofthelocomotive。

  WenowquotefromanarticlebyMr。E。W。Hammer,publishedintheElectricalWorld,NewYork,June10,1899,andafterwardelaboratedandreprintedinavolumeentitledEdisonia,compiledandpublishedundertheauspicesofacommitteeoftheAssociationofEdisonIlluminatingCompanies,in1904:“Thegearingoriginallyemployedconsistedofafriction-pulleyuponthearmatureshaft,anotherfriction-

  pulleyuponthedrivenaxle,andathirdfriction-pulleywhichcouldbebroughtincontactwiththeothertwobyasuitablelever。Eachwheelofthelocomotivewasmadewithmetallicrimandacentreportionmadeofwoodorpapier-

  mache。Athree-leggedspiderconnectedthemetalrimofeachfrontwheeltoabrasshub,uponwhichrestedacollectingbrush。Theotherwheelsweresubsequentlysoequipped。

  Itwastheintention,therefore,thatthecurrentshouldenterthelocomotivewheelsatoneside,andafterpassingthroughthemetalspiders,collectingbrushesandmotor,wouldpassoutthroughthecorrespondingbrushes,spiders,andwheelstotheotherrail。“

  Astotheroad:“Therailswerelightandwerespikedtoordinarysleepers,withagaugeofaboutthreeandone-halffeet。Thesleeperswerelaiduponthenaturalgrade,andtherewascomparativelynoeffortmadetoballasttheroad……Nospecialprecautionsweretakentoinsulatetherailsfromtheearthorfromeachother。“

  Theroadstartedaboutfiftyfeetawayfromthegeneratingstation,whichinthiscasewasthemachineshop。Twoofthe“Z“typedynamoswereusedforgeneratingthecurrent,whichwasconveyedtothetworailsoftheroadbyundergroundconductors。

  OnThursday,May13,1880,at4o\'clockintheafternoon,thishistoriclocomotivemadeitsfirsttrip,packedwithasmanyofthe“boys“ascouldpossiblyfindaplacetohangon。“Everythingworkedtoacharm,until,instartingupatoneendoftheroad,thefrictiongearingwasbroughtintoactiontoosuddenlyanditwaswrecked。Thisaccidentdemonstratedthatsomeothermethodofconnectingthearmaturewiththedrivenaxleshouldbearranged。

  “Asthusoriginallyoperated,themotorhaditsfieldcircuitinpermanentconnectionasashuntacrosstherails,andthisfieldcircuitwasprotectedbyasafety-catchmadebyturninguptwobareendsofthewireinitscircuitandwindingapieceoffinecopperwireacrossfromonebareendtotheother。Thearmaturecircuithadaswitchinitwhichpermittedthelocomotivetobereversedbyreversingthedirectionofcurrentflowthroughthearmature。

  “Aftersomeconsiderationofthegearingquestion,itwasdecidedtoemploybeltsinsteadofthefriction-pulleys。“

  Accordingly,Edisoninstalledonthelocomotiveasystemofbelting,includinganidler-pulleywhichwasusedbymeansofalevertotightenthemaindriving-belt,andthuspowerwasappliedtothedrivenaxle。Thisinvolvedsomeslippingandconsequentburningofbelts;also,ifthebeltwereprematurelytightened,theburning-outofthearmature。Thislattereventhappenedanumberoftimes,“andprovedtobesuchaseriousannoyancethatresistance-boxeswerebroughtoutfromthelaboratoryandplaceduponthelocomotiveinserieswiththearmature。Thissolvedthedifficulty。

  Thelocomotivewouldbestartedwiththeseresistance-boxesincircuit,andafterreachingfullspeedtheoperatorcouldplugthevariousboxesoutofcircuit,andinthatwayincreasethespeed。“Tostop,thearmaturecircuitwasopenedbythemainswitchandthebrakeapplied。

  Thisarrangementwasgenerallysatisfactory,buttheresistance-boxesscatteredabouttheplatformandfoot-restsbeingintheway,EdisondirectedthatsomeNo。8B。&S。

  copperwirebewoundonthelowerlegofthemotorfield-

  magnet。“Bydoingthistheresistancewasputwhereitwouldtakeuptheleastroom,andwhereitwouldserveasanadditionalfield-coilwhenstartingthemotor,anditreplacedalltheresistance-boxeswhichhadheretoforebeeninplainsight。Theboxesundertheseatwerestillretainedinservice。Thecoilofcoarsewirewasinserieswiththearmature,justastheresistance-boxeshadbeen,andcouldbepluggedinoroutofcircuitatthewillofthelocomotivedriver。Thegeneralarrangementthussecuredwasoperatedaslongasthisroadwasincommission。“

  Onthisshortstretchofroadthereweremanysharpcurvesandsteepgrades,andinconsequenceofthehighspeedattainedashighasforty-twomilesanhourseveralderailmentstookplace,butfortunatelywithoutseriousresults。

  Threecarswereinserviceduringtheentiretimeofoperatingthis1880railroad:oneaflat-carforfreight;oneanopencarwithtwobenchesplacedbacktoback;andthethirdabox-car,familiarlyknownasthe“Pullman。“ThislattercarhadaninterestingadjunctinanelectricbrakingsystemcoveredbyEdison\'sPatentNo。248,430。“Eachcaraxlehadalargeirondiskmountedonandrevolvingwithitbetweenthepolesofapowerfulhorseshoeelectromagnet。Thepole-

  piecesofthemagnetweremovable,andwouldbeattractedtotherevolvingdiskwhenthemagnetwasenergized,graspingthesameandactingtoretardtherevolutionofthecaraxle。“

  InterestingarticlesonEdison\'sfirstelectricrailroadwerepublishedinthetechnicalandotherpapers,amongwhichmaybementionedtheNewYorkHerald,May15andJuly23,1880;theNewYorkGraphic,July27,1880;andtheScientificAmerican,June6,1880。

  Edison\'ssecondelectricrailroadof1882wasmorepretentiousasregardslength,construction,andequipment。Itwasaboutthreemileslong,ofnearlystandardgauge,andsubstantiallyconstructed。Curvesweremodified,andgradeseliminatedwherepossiblebytheerectionofnumeroustrestles。Thisroadalsohadsomefeaturesofconventionalrailroads,suchassidings,turn-tables,freightplatform,andcar-house。“Currentwassuppliedtotheroadbyundergroundfeedercablesfromthedynamo-roomofthelaboratory。

  Therailswereinsulatedfromthetiesbygivingthemtwocoatsofjapan,bakingthemintheoven,andthenplacingthemonpadsoftar-impregnatedmuslinlaidontheties。

  Theendsoftherailswerenotjapanned,butwereelectroplated,togivegoodcontactsurfacesforfish-platesandcopperbonds。“

  ThefollowingnotesofMr。FrederickA。Scheffler,whodesignedthepassengerlocomotiveforthe1882road,throwaninterestinglightonitstechnicaldetails:

  “InMay,1881,IwasengagedbyMr。M。F。Moore,whowasthefirstGeneralManageroftheEdisonCompanyforIsolatedLighting,asadraftsmantoundertaketheworkofdesigningandbuildingEdison\'selectriclocomotiveNo。2。

  “PrevioustothattimeIhadbeenemployedintheengineeringdepartmentofGrantLocomotiveWorks,Paterson,NewJersey,andtheRhodeIslandLocomotiveWorks,Providence,RhodeIsland……

  “ItwasMr。Edison\'sidea,asIunderstooditatthattime,tobuildalocomotivealongthegenerallinesofsteamlocomotivesatleast,inoutwardappearance,andtocombineinthatrespecttheframework,truck,andotherpartsknowntobesatisfactoryinsteamlocomotivesatthesametime。

  “Thisnaturallyrequiredtheservicesofadraftsmanaccustomedtosteam-locomotivepractice……Mr。Moorewasamanofgreatrailroadandlocomotiveexperience,andhisknowledgeinthatdirectionwasofgreatassistanceinthedesigningandbuildingofthislocomotive。

  “AtthattimeIhadnoknowledgeofelectricity……Onecouldcountso-calledelectricalengineersonhisfingersthen,andhavesomefingersleftover。

  “Consequently,theELECTRICALequipmentwasdesignedbyMr。Edisonandhisassistants。Thedataandparts,suchasmotor,rheostat,switches,etc。,weregiventome,andmyworkwastodesignthesupportingframe,axles,countershafts,drivingmechanism,speedcontrol,wheelsandboxes,cab,runningboard,pilotor`cow-catcher\',buffers,andevensupportsfortheheadlight。IbelieveIalsodesignedabellandsupports。FromthisitwillbeseenthatthelocomotivehadalltheessentialparaphernaliatomakeitLOOKlikeasteamlocomotive。

  “Theprincipalpartoftheoutfitwastheelectricmotor。

  Atthattimemotorswerecuriosities。Therewerenoelectricmotorsevenforstationarypurposes,exceptfreaksbuiltforexperimentaluses。Thismotorwasmadefromtheparts——

  suchasfields,armature,commutator,shaftandbearings,etc。,ofanEdison“Z,“or60-lightdynamo。ItwastheonlysizeofdynamothattheEdisonCompanyhadmarketedatthattime……Asamotor,itwaswoundtorunatmaximumspeedtodevelopatorqueequaltoaboutfifteenhorse-powerwith220volts。AtthegeneratingstationatMenloParkfourZdynamosof110voltswereused,connectedtwoinseries,inmultiplearc,givingalinevoltageof220。

  “Themotorwaslocatedinthefrontpartofthelocomotive,onitsside,withthearmatureshaftacrosstheframes,orparallelwiththedrivingaxles。

  “Onaccountofthehighspeedofthearmatureshaftitwasnotpossibletoconnectwithdriving-axlesdirect,butthiswasanadvantageinoneway,asbyintroducinganintermediatecounter-shaftcorrespondingtothewell-knowntypeofdouble-reductionmotorusedontrolley-carssince1885,afairlygoodarrangementwasobtainedtoregulatethespeedofthelocomotive,exclusiveofresistanceintheelectriccircuit。

  “Endlessleatherbeltingwasusedtotransmitthepowerfromthemotortothecounter-shaft,andfromthelattertothedriving-wheels,whichwerethefrontpair。Averticalidler-pulleywasmountedinaframeoverthebeltfrommotortocounter-shaft,terminatinginaverticalscrewandhand-wheelfortighteningthebelttoincreasespeed,orthereversetolowerspeed。Thishand-wheelwaslocatedinthecab,whereitwaseasilyaccessible……

  “Theroughoutlinesketchedbelowshowsthelocationofmotorinrelationtocounter-shaft,belting,driving-wheels,idler,etc。:

  “Onaccountofbothrailsbeingusedforcircuits,……thedriving-wheelshadtobesplitcircumferentiallyandcompletelyinsulatedfromtheaxles。Thiswasaccomplishedbymeansofheavywoodblockswellshellackedorotherwisetreatedtomakethemwaterandweatherproof,placedradiallyontheinsideofthewheels,andthensubstantiallyboltedtothehubsandrimsofthelatter。

  “Theweightofthelocomotivewasdistributedoverthedriving-wheelsintheusuallocomotivepracticebymeansofspringsandequalizers。

  “Thecurrentwastakenfromtherimsofthedriving-wheelsbyathree-prongedcollectorofbrass,againstwhichflexiblecopperbrusheswerepressed——asimplemannerofovercominganyinequalitiesoftheroad-bed。

  “ThelateMr。CharlesT。HugheswasinchargeofthetrackconstructionatMenloPark……Hisworkwasexcellentthroughout,andtheresultswerehighlysatisfactorysofarastheycouldpossiblybewiththearrangementoriginallyplannedbyMr。Edisonandhisassistants。

  “Mr。CharlesL。Clarke,oneoftheearliestelectricalengineersemployedbyMr。Edison,madeanumberoftestsonthis1882railroad。IbelievethattheenginedrivingthefourZgeneratorsatthepower-houseindicatedashighasseventyhorse-poweratthetimethelocomotivewasactuallyinservice。“

  Theelectricalfeaturesofthe1882locomotivewereverysimilartothoseoftheearlierone,alreadydescribed。Shuntandseriesfield-windingswereaddedtothemotor,andtheserieswindingscouldbepluggedinandoutofcircuitasdesired。Theserieswindingwassupplementedbyresistance-

  boxes,alsocapableofbeingpluggedinoroutofcircuit。

  ThesevariouselectricalfeaturesarediagrammaticallyshowninFig。2,whichalsoillustratestheconnectionwiththegeneratingplant。

  WequoteagainfromMr。Hammer,whosays:“Thefreight-

  locomotivehadsinglereductiongears,asisthemodernpractice,butthepowerwasappliedthroughafriction-clutchThepassenger-locomotivewasveryspeedy,andninetypassengershavebeencarriedatatimebyit;thefreight-

  locomotivewasnotsofast,butcouldpullheavytrainsatagoodspeed。Manythousandpeoplewerecarriedonthisroadduring1882。“ThegeneralappearanceofEdison\'selectriclocomotiveof1882isshownintheillustrationoppositepage462oftheprecedingnarrative。InthepictureMr。Edisonmaybeseeninthecab,andMr。Insullonthefrontplatformofthepassenger-car。

  XIV

  TRAINTELEGRAPHY

  WHILEtheone-timeartoftelegraphingtoandfrommovingtrainswasessentiallyawirelesssystem,andalliedinsomeofitsprinciplestotheartofmodernwirelesstelegraphythroughspace,thetwosystemscannot,strictlyspeakingberegardedasidentical,asthepracticeoftheformerwasbasedentirelyonthephenomenonofinduction。

  Brieflydescribedinoutline,thetraintelegraphsystemconsistedofaninductioncircuitobtainedbylayingstripsofmetalalongthetoporroofofarailway-car,andtheinstallationofaspecialtelegraphlinerunningparallelwiththetrackandstrungonpolesofonlymediumheight。Thetrain,andalsoeachsignallingstation,wasequippedwithregulationtelegraphapparatus,suchasbattery,key,relay,andsounder,togetherwithinduction-coilandcondenser。Inaddition,therewasaspecialtransmittingdeviceintheshapeofamusicalreed,or“buzzer。“Inpractice,thisbuzzerwascontinuouslyoperatedataspeedofaboutfivehundredvibrationspersecondbyanauxiliarybattery。Itsvibrationswerebrokenbymeansofatelegraphkeyintolongandshortperiods,representingMorsecharacters,whichweretransmittedinductivelyfromthetraincircuittothepolelineorviceversa,andreceivedbytheoperatorattheotherendthroughahigh-resistancetelephonereceiverinsertedinthesecondarycircuitoftheinduction-coil。

  Theaccompanyingdiagrammaticsketchofasimpleformofthesystem,asinstalledonacar,willprobablyservetomakethismoreclear。

  AninsulatedwirerunsfromthemetalliclayersontheroofofthecartoswitchS,whichisshownopeninthesketch。

  Whenamessageistobereceivedonthecarfromastationmoreorlessremote,theswitchisthrowntothelefttocon-

  nectwithawirerunningtothetelephonereceiver,T。Theotherwirefromthisreceiverisrundowntooneoftheaxlesandtherepermanentlyconnected,thusmakingaground。

  Theoperatorputsthereceivertohisearandlistensforthemessage,whichthetelephonerendersaudibleintheMorsecharacters。

  Ifamessageistobetransmittedfromthecartoareceivingstation,nearordistant,theswitch,S,isthrowntotheotherside,thusconnectingwithawireleadingtooneendofthesecondaryofinduction-coilC。Theotherendofthesecondaryisconnectedwiththegroundingwire。Theprimaryoftheinduction-coilisconnectedasshown,oneendgoingtokeyKandtheothertothebuzzercircuit。Theothersideofthekeyisconnectedtothetransmittingbattery,whiletheoppositepoleofthisbatteryisconnectedinthebuzzercircuit。Thebuzzer,R,ismaintainedinrapidvibrationbyitsindependentauxiliarybattery,B。

  Whenthekeyispresseddownthecircuitisclosed,andcurrentfromthetransmittingbattery,B,passesthroughprimaryofthecoil,C,andinducesacurrentofgreatlyincreasedpotentialinthesecondary。Thecurrentasitpassesintotheprimary,beingbrokenupintoshortimpulsesbythetremendouslyrapidvibrationsofthebuzzer,inducessimilarlyrapidwavesofhighpotentialinthesecondary,andtheseinturnpasstotheroofandthencethroughtheinterveningairbyinductiontothetelegraphwire。Byacontinuedliftinganddepressionofthekeyintheregularmanner,thesewavesarebrokenupintolongandshortperiods,andarethustransmittedtothestation,viathewire,inMorsecharacters,dotsanddashes。

  Thereceivingstationsalongthelineoftherailwayweresimilarlyequippedastoapparatus,and,generallyspeakingtheoperationsofsendingandreceivingmessagesweresubstantiallythesameasabovedescribed。

  Theequipmentofanoperatoronacarwasquitesimpleconsistingmerelyofasmalllap-board,onwhichweremountedthekey,coil,andbuzzer,leavingroomfortelegraphblanks。Tothisboardwerealsoattachedflexibleconductorshavingspringclips,bymeansofwhichconnectionscouldbemadequicklywithconvenientlyplacedterminalsoftheground,roof,andbatterywires。Thetelephonereceiverwasheldontheheadwithaspring,theflexibleconnectingwirebeingattachedtothelapboard,thusleavingtheoperatorwithbothhandsfree。

  Thesystem,asshowninthesketchandelucidatedbythetext,representstheoperationoftraintelegraphyinasimpleform,butcombiningthemainessentialsoftheartasitwassuccessfullyandcommerciallypracticedforanumberofyearsafterEdisonandGillilandenteredthefield。

  Theyelaboratedthesysteminvariousways,makingitmorecomplete;butithasnotbeendeemednecessarytoenlargefurtheruponthetechnicalminutiaeoftheartforthepurposeofthiswork。

  XV

  KINETOGRAPHANDPROJECTINGKINETOSCOPE

  ALTHOUGHmanyoftheartsinwhichEdisonhasbeenapioneerhavebeenenrichedbyhisnumerousinventionsandpatents,whichweresubsequenttothoseofafundamentalnature,theso-calledmotion-pictureartisanexception,asthefollowing,togetherwiththreeotheradditionalpatents[30]

  compriseallthathehastakenoutonthissubject:

  UnitedStatesPatentNo。589,168,issuedAugust31,1897,reissuedintwoparts——namely,No。12,037,underdateofSeptember30,1902,andNo。12,192,underdateofJanuary12,1904。ApplicationfiledAugust24,1891。

  [30]Not491,993,issuedFebruary21,1893;No。493,426,issuedMarch14,1893;No。772,647,issuedOctober18,1904。

  Thereisnothingsurprisinginthis,however,asthepossibilityofphotographingandreproducingactualscenesofanimatelifearesothoroughlyexemplifiedandrenderedpracticablebytheapparatusandmethodsdisclosedinthepatentsabovecited,thatthesebasicinventionsinthemselvespracticallyconstitutetheart——itsdevelopmentproceedingmainlyalongthelineofmanufacturingdetails。Thatsuchaviewofhisworkiscorrect,thehighestcriterion——

  commercialexpediency——bearswitness;forinspiteofthefactthatthecourtshavesomewhatnarrowedthebroadclaimsofEdison\'spatentsbyreasonoftheinvestigationsofearlierexperimenters,practicallyalltheimmenseamountofcommercialworkthatisdoneinthemotion-picturefieldto-dayisaccomplishedthroughtheuseofapparatusandmethodslicensedundertheEdisonpatents。

  ThephilosophyofthisinventionhavingalreadybeendescribedinChapterXXI,itwillbeunnecessarytorepeatithere。Sufficeittosaybywayofreminderthatitisfoundeduponthephysiologicalphenomenonknownasthepersistenceofvision,throughwhichaseriesofsequentialphotographicpicturesofanimatemotionprojecteduponascreeninrapidsuccessionwillreproducetotheeyealltheappearanceoftheoriginalmovements。

  Edison\'sworkinthisdirectioncomprisedtheinventionnotonlyofaspecialformofcameraformakingoriginalphotographicexposuresfromasinglepointofviewwithverygreatrapidity,andofamachineadaptedtoeffectthereproductionofsuchpicturesinsomewhatsimilarmannerbutalsooftheconceptionandinventionofacontinuousuniform,andevenlyspacedtape-likefilm,soabsolutelyessentialforboththeaboveobjects。

  Themechanismofsuchacamera,asnowused,consistsofmanypartsassembledinsuchcontiguousproximitytoeachotherthatanillustrationfromanactualmachinewouldnothelptoclearnessofexplanationtothegeneralreader。Henceadiagramshowingasectionalviewofasimpleformofsuchacameraispresentedbelow。

  Inthisdiagram,Arepresentsanouterlight-tightboxcontainingalens,C,andtheothernecessarymechanismformakingthephotographicexposures,HandHbeingcasesforholdingreelsoffilmbeforeandafterexposure,Fthelong,tape-likefilm,Gasprocketwhoseteethengageinperforationsontheedgesofthefilm,suchsprocketbeingadaptedtoberevolvedwithanintermittentorstep-by-stepmovementbyhandorbymotor,andBarevolvingshutterhavinganopeningandconnectedbygearswithG,andarrangedtoexposethefilmduringtheperiodsofrest。A

  fullviewofthisshutterisalsorepresented,withitsopening,D,inthesmallillustrationtotheright。

  Inpractice,theoperationwouldbesomewhatasfollows,generallyspeaking:Thelenswouldfirstbefocussedontheanimatescenetobephotographed。Onturningthemainshaftofthecamerathesprocket,G,ismovedintermittently,anditsteeth,catchingintheholesinthesensitizedfilm,drawsitdownward,bringinganewportionofitslengthinfrontofthelens,thefilmthenremainingstationaryforaninstant。Inthemeantime,throughgearingconnectingthemainshaftwiththeshutter,thelatterisrotated,bringingitsopening,D,coincidentwiththelens,andthereforeexposingthefilmwhileitisstationary,afterwhichthefilmagainmovesforward。Solongastheactioniscontinuedthesemovementsarerepeated,resultinginasuccessionofenormouslyrapidexposuresuponthefilmduringitsprogressfromreelHtoitsautomaticrewindingonreelH。Whilethefilmispassingthroughthevariouspartsofthemachineitisguidedandkeptstraightbyvarioussetsofrollersbetweenwhichitruns,asindicatedinthediagram。

  Byaningeniousarrangementofthemechanism,thefilmmovesintermittentlysothatitmayhaveamuchlongerperiodofrestthanofmotion。Asinpracticethepicturesaretakenatarateoftwentyormorepersecond,itwillbequiteobviousthateachperiodofrestisinfinitesimallybrief,beinggenerallyone-thirtiethofasecondorless。Stillitissufficienttobringthefilmtoamomentaryconditionofcompleterest,andtoallowforamaximumtimeofexposure,comparativelyspeaking,thusprovidingmeansfortakingclearlydefinedpictures。Thenegativessoobtainedaredevelopedintheregularway,andthepositiveprintssubsequentlymadefromthemareusedforreproduction。

  Thereproducingmachine,or,asitiscalledinpractice,theProjectingKinetoscope,isquitesimilarsofarasitsgeneraloperationsinhandlingthefilmareconcerned。Inappearanceitissomewhatdifferent;indeed,itisintwoparts,theonecontainingthelightingarrangementsandcondensinglens,andtheotherembracingthemechanismandobjectivelens。The“taking“cameramusthaveitspartsenclosedinalight-tightbox,becauseoftheundeveloped,sensitizedfilm,buttheprojectingkinetoscope,usingonlyafullydevelopedpositivefilm,may,and,forpurposesofconvenientoperation,mustbeaccessiblyopen。TheillustrationFig。2

  willshowtheprojectingapparatusasusedinpractice。

  Thephilosophyofreproductionisverysimple,andisillustrateddiagrammaticallyinFig。3,referencelettersbeingthesameasinFig。1。Astotheadditionalreferenceletters,IisacondenserJthesourceoflight,andKareflector。

  Thepositivefilmismovedintermittentlybutswiftlythroughoutitslengthbetweentheobjectivelensandabeamoflightcomingthroughthecondenser,beingexposedbytheshutterduringtheperiodsofrest。Thisresultsinapro-

  jectionofthephotographsuponascreeninsuchrapidsuccessionastopresentanapparentlycontinuousphotographofthesuccessivepositionsofthemovingobjects,which,therefore,appeartothehumaneyetobeinmotion。

  ThefirstclaimofReissuePatentNo。12,192describesthefilm。Itreadsasfollows:

  “Anunbrokentransparentortranslucenttape-likephotographicfilmhavingthereonuniform,sharplydefined,equidistantphotographsofsuccessivepositionsofanobjectinmotionasobservedfromasinglepointofviewatrapidlyrecurringintervalsoftime,suchphotographsbeingarrangedinacontinuousstraight-linesequence,unlimitedinnumbersavebythelengthofthefilm,andsufficientinnumbertorepresentthemovementsoftheobjectthroughoutanextendedperiodoftime。“

  XVI

  EDISON\'SORE-MILLINGINVENTIONS

  THEwiderangeofEdison\'sactivitiesinthisdepartmentoftheartsiswellrepresentedinthediversityofthenumerouspatentsthathavebeenissuedtohimfromtimetotime。Thesepatentsarebetweenfiftyandsixtyinnumber,andincludemagneticoreseparatorsoftendistincttypes;alsobreaking,crushing,andgrindingrolls,conveyors,dust-proofbearings,screens,driers,mixers,brickingapparatusandmachines,ovens,andprocessesofvariouskinds。

  Adescriptionofthemanydevicesineachofthesedivisionswouldrequiremorespacethanisavailable;hence,weshallconfineourselvestoafewitemsofpredominatingimportance,alreadyreferredtointhenarrative。commencingwiththefundamentalmagneticoreseparator,whichwascoveredbyUnitedStatesPatentNo。228,329,issuedJune1,1880。

  Theillustrationherepresentediscopiedfromthedrawingformingpartofthispatent。Ahopperwithadjustablefeedissupportedseveralfeetaboveabinhavingacentralpartition。Almostmidwaybetweenthehopperandthebinisplacedanelectromagnetwhosepolarextensionissoarrangedastobealittletoonesideofastreamofmaterialfallingfromthehopper。Normally,astreamoffinelydividedorefallingfromthehopperwouldfallintothatportionofthebinlyingtotheleftofthepartition。If,however,themagnetisenergizedfromasourceofcurrent,themagneticparticlesinthefallingstreamareattractedbyandmovetowardthemagnet,whichissoplacedwithrelationtothefallingmaterialthatthemagneticparticlescannotbeattractedentirelytothemagnetbeforegravityhascarriedthempast。Hence,theirtrajectoryisaltered,andtheyfallontheright-handsideofthepartitioninthebin,whilethenon-magneticportionofthestreamcontinuesinastraightlineandfallsontheotherside,thuseffectingacompleteseparation。

  ThissimplebuteffectiveprinciplewastheoneemployedbyEdisoninhisgreatconcentratingplantalreadydescribed。

  Inpractice,thenumeroushoppers,magnets,andbinsweremanyfeetinlength;andtheywerearrangedinbatteriesofvariedmagneticstrength,inorderthattheintermingledmassofcrushedrockandironoremightbemorethoroughlyseparatedbybeingpassedthroughmagneticfieldsofsuccessivelyincreasingdegreesofattractingpower。Altogethertherewereaboutfourhundredandeightyoftheseimmensemagnetsintheplant,distributedinvariousbuildingsinbatteriesasabovementioned,thecrushedrockcontainingtheironorebeingdeliveredtothembyconveyors,andthegangueandorebeingtakenawayafterseparationbytwootherconveyorsanddeliveredelsewhere。ThemagneticseparatorsatfirstusedbyEdisonatthisplantwereofthesamegeneralityastheonesemployedsomeyearspreviouslyintheseparationofsea-shoresand,butgreatlyenlargedandimproved。Thevariedexperiencesgainedintheconcentrationofvastquantitiesoforelednaturallytoagreaterdevelopment,andseveralnewtypesandarrangementsofmagneticseparatorswereevolvedandelaboratedbyhimfromfirsttolast,duringtheprogressoftheworkattheconcentratingplant。

  Themagneticseparationofironfromitsorebeingthefoundationideaoftheinventionsnowunderdiscussion,aconsiderationoftheseparatorhasnaturallytakenprecedenceoverthoseofcollateralbutinseparableinterest。Theore-

  bearingrock,however,mustfirstbegroundtopowderbeforeitcanbeseparated;hence,wewillnowbeginattherootofthisoperationandconsiderthe“giantrolls,“whichEdisondevisedforbreakinghugemassesofrock。InhisapplicationforUnitedStatesPatentNo。672,616,issuedApril23,1901,appliedforonJuly16,1897,hesays:“Theobjectofmyinventionistoproduceamethodforthebreakingofrockwhichwillbesimpleandeffective,willnotrequirethehand-sledgingorblastingoftherockdowntopiecesofmoderatesize,andwillinvolvetheconsumptionofasmallamountofpower。“

  Whilethisquotationreferstothemethodas“simple,“

  thepatentunderconsiderationcoversoneofthemostboldanddaringprojectsthatEdisonhaseverevolved。Heproposedtoeliminatetheslowandexpensivemethodofbreakinglargebouldersmanually,andtosubstitutethereformomentumandkineticenergyappliedthroughthemediumofmassivemachinery,which,inafewseconds,wouldbreakintosmallpiecesarockasbigasanordinaryuprightcottagepiano,andweighingasmuchassixtons。EngineerstowhomEdisoncommunicatedhisideaswereunanimousindeclaringthethinganimpossibility;itwaslikedrivingtwoexpress-trainsintoeachotheratfullspeedtocrackagreatrockplacedbetweenthem;thatnopracticalmachinerycouldbebuilttostandtheterrificimpactandstrains。Edison\'sconvictionswerestrong,however,andhepersisted。

  Theexperimentswereofheroicsize,physicallyandfinancially,butafterastruggleofseveralyearsandanexpenditureofabout$100,000,herealizedthecorrectnessandpracticabilityofhisplansinthesuccessofthegiantrolls,whichweretheoutcomeofhislabors。

  Thegiantrollsconsistofapairofironcylindersofmassivesizeandweight,withremovablewearingplateshavingirregularsurfacesformedbyprojectingknobs。Theserollsaremountedsidebysideinaveryheavyframeleavingagapofaboutfourteeninchesbetweenthem,andaresobeltedupwiththesourceofpowerthattheyruninoppositedirections。ThegiantrollsdescribedbyEdisonintheabove-

  namedpatentashavingbeenbuiltandoperatedbyhimhadacombinedweightof167,000pounds,includingallmovingparts,whichofthemselvesweighedaboutseventytons,eachrollbeingsixfeetindiameterandfivefeetlong。Atopviewoftherollsisshowninthesketch,onerollandoneofitsbearingsbeingshowninsection。

  InFig。2therollsareillustrateddiagrammatically。Asasketchofthisnature,evenifgivenwithadefinitescale,doesnotalwayscarryanadequateideaofrelativedimensionstoanon-technicalreader,wepresentinFig。3aperspectiveillustrationofthegiantrollsasinstalledintheconcentratingplant。

  Inpractice,asmallamountofpowerisappliedtorunthegiantrollsgraduallyuptoasurfacespeedofseveralthousandfeetaminute。Whenthishighspeedisattained,massesofrockweighingseveraltonsinoneormorepiecesaredumpedintoahopperwhichguidesthemintothegapbetweentherapidlyrevolvingrolls。Theeffectistopartiallyarresttheswiftmotionoftherollsinstantaneously,andtherebydevelopandexpendanenormousamountofkineticenergy,whichwithpile-drivereffectcrackstherocksandbreaksthemintopiecessmallenoughtopassthroughthefourteen-

  inchgap。Asthepowerisappliedtotherollsthroughslippingfriction-clutches,thespeedofthedriving-pulleysisnotmateriallyreduced;hencetherollsmayagainbequicklyspeededuptotheirhighestvelocitywhileanotherloadofrockisbeinghoistedinpositiontobedumpedintothehopper。Itwillbeobviousfromtheforegoingthatifitwereattemptedtosupplythegreatenergynecessaryforthisoperationbydirectapplicationofsteam-power,anengineofenormoushorse-powerwouldberequired,andeventhenitisdoubtfulifonecouldbeconstructedofsufficientstrengthtowithstandtheterrificstrainsthatwouldensue。

  Buttheworkisdonebythegreatmomentumandkineticenergyobtainedbyspeedingupthesetremendousmassesofmetal,andthensuddenlyopposingtheirprogress,theenginebeingrelievedofallstrainthroughthemediumoftheslippingfriction-clutches。Thus,thiscyclopeanoperationmaybecontinuouslyconductedwithanamountofpowerprodigiouslyinferior,inproportion,totheresultsaccomplished。

  ThesketchFig。4showingalargeboulderbeingdumpedintothehopper,orroll-pit,willservetoillustratethemethodoffeedingthesegreatmassesofrocktotherolls,andwillalsoenablethereadertoformanideaoftherapidityofthebreakingoperation,whenitisstatedthataboulderofthesizerepresentedwouldbereducedbythegiantrollstopiecesatriflelargerthanaman\'sheadinafewseconds。

  Afterleavingthegiantrollsthebrokenrockpassedonthroughothercrushing-rollsofsomewhatsimilarconstruc-

  tion。ThesealsowereinventedbyEdison,butantedatedthosepreviouslydescribed;beingcoveredbyPatentNo。

  567,187,issuedSeptember8,1896。Theserollswereintendedforthereducingof“one-man-size“rockstosmallpieces,whichatthetimeoftheiroriginalinceptionwasaboutthestandardsizeofsimilarmachines。AttheEdisonconcentratingplantthebrokenrock,afterpassingthroughtheserolls,wasfurtherreducedinsizebyotherrolls,andwasthenreadytobecrushedtoafinepowderthroughthemediumofanotherremarkablemachinedevisedbyNOTE——Figs。3and4arereproducedfromsimilarsketchesonpages84and85

  ofMcClure\'sMagazineforNovember,1897,bypermissionofS。S。McClureCo。

  Edisontomeethisever-recurringandwell-definedideasoftheutmosteconomyandefficiency。Thebestfinegrinding-

  machinesthatitwasthenpossibletoobtainweresoinefficientastoinvolvealossof82percent。ofthepowerapplied。Thethoughtofsuchanenormouslosswasunbearable,andhedidnotrestuntilhehadinventedandputintouseanentirelynewgrinding-machine,whichwascalledthe“three-high“rolls。ThedevicewascoveredbyapatentissuedtohimonNovember21,1899,No。637,327。Itwasamostnoteworthyinvention,foritbroughtintotheartnotonlyagreaterefficiencyofgrindingthanhadeverbeendreamedofbefore,butalsoatremendouseconomybythesavingofpower;forwhereasthepreviousefficiencyhadbeen18percent。andtheloss82percent。,Edisonreversedthesefigures,andinhisthree-highrollsproducedaworkingefficiencyof84percent。,thusreducingthelossofpowerbyfrictionto16percent。AdiagrammaticsketchofthisremarkablemachineisshowninFig。5,whichshowsafrontelevationwiththecasings,hopper,etc。,removed,andalsoshowsabovetherollstheropeandpulleys,thesupportsforwhicharealsoremovedforthesakeofclearnessintheillustration。

  Fortheconvenienceofthereader,inreferringtoFig。5,wewillrepeatthedescriptionofthethree-highrolls,whichisgivenonpages487and488oftheprecedingnarrative。

  Inthetwoend-piecesofaheavyironframeweresetthreerolls,orcylinders——oneinthecentre,anotherbelow,andtheotherabove——allthreebeinginaverticalline。Theserollswereaboutthreefeetindiameter,madeofcast-iron,andhadface-platesofchilled-iron。[31]Thelowestrollwassetinafixedbearingatthebottomoftheframe,and,therefore,couldonlyturnaroundonitsaxis。Themiddleandtoprollswerefreetomoveupordownfromandtowardthelowerroll,andtheshaftsofthemiddleandupperrollsweresetinaloosebearingwhichcouldslipupanddownintheironframe。Itwillbeapparent,therefore,thatanymaterialwhichpassedinbetweenthetopandthemiddlerolls,andthemiddleandbottomrolls,couldbegroundasfineasmightbedesired,dependingentirelyupontheamountofpressureappliedtothelooserolls。Inoperationthematerialpassedfirstthroughtheupperandmiddlerolls,andthenbetweenthemiddleandlowestrolls。

  [31]Thefacesoftheserollsweresmooth,butasthree-highrollscameintouselaterinEdison\'sPortlandcementoperationsthefaceswerecorrugatedsoastofitintoeachother,gear-fashion,toprovideforahighrateoffeed。

  Thispressurewasappliedinamostingeniousmanner。

  Ontheendsoftheshaftsofthebottomandtoprollstherewerecylindricalsleeves,orbearings,havingsevensheavesinwhichwasrunahalf-inchendlesswirerope。Thisropewaswoundseventimesoverthesheavesasabove,andledupwardandoverasingle-groovesheave,whichwasoperatedbythepistonofanair-cylinder,andinthismannerthepressurewasappliedtotherolls。Itwillbeseen,thereforethatthesystemconsistedinasingleropepassedoversheavesandsoarrangedthatitcouldbevariedinlength,thusprovidingforelasticityinexertingpressureandregulatingitasdesired。Theefficiencyofthissystemwasincomparablygreaterthanthatofanyotherknowncrusherorgrinder,forwhileapressureofonehundredandtwenty-fivethousandpoundscouldbeexertedbytheserolls,frictionwasalmostentirelyeliminated,becausetheupperandlowerrollbearingsturnedwiththerollsandrevolvedinthewirerope,whichconstitutedthebearingproper。

  SeveralotherimportantpatentshavebeenissuedtoEdisonforcrushingandgrindingrolls,someofthembeingforelaborationsandimprovementsofthoseabovedescribedbutallcoveringmethodsofgreatereconomyandeffectivenessinrock-grinding。

  Edison\'sworkonconveyorsduringtheperiodofhisore-

  concentratinglaborswasdistinctivelyoriginal,ingeniousandfarinadvanceofthetimes。Hisconceptionoftheconcentratingproblemwasbroadandembracedanentiresystem,ofwhichaprincipalitemwasthecontinuoustransferofenormousquantitiesofmaterialfromplacetoplaceatthelowestpossiblecost。Ashecontemplatedtheconcentrationofsixthousandtonsdaily,theexpenseofmanuallabortomovesuchanimmensequantityofrock,sand,andorewouldbeabsolutelyprohibitive。Hence,itbecamenecessarytoinventasystemofconveyorsthatwouldbecapableoftransferringthismassofmaterialfromoneplacetoanother。Andnotonlymusttheseconveyorsbecapableofcarryingthematerial,buttheymustalsobedevisedsothattheywouldautomaticallyreceiveanddischargetheirrespectiveloadsatappointedplaces。Edison\'singenuity,engineeringability,andinventiveskillwereequaltothetask,however,andweredisplayedinasystemandvarietyofconveyorsthatinpracticeseemedtoactwithalmosthumandiscrimination。Whenfullyinstalledthroughouttheplant,theyautomaticallytransferreddailyamassofmaterialequaltoaboutonehundredthousandcubicfeet,frommilltomill,coveringaboutamileinthetransit。Upanddown,windinginandout,turningcorners,deliveringmaterialfromonetoanother,makinganumberofloopsinthedrying-oven,fillingupbinsandpassingontothenextwhentheywerefull,theseconveyorsinautomaticactionseeminglyplayedtheirpartwithhumanintelligence,whichwasinrealitythereflectionoftheintelligenceandingenuitythathadoriginallydevisedthemandsettheminmotion。

  SixofEdison\'spatentsonconveyorsincludeavarietyofdevicesthathavesincecameintobroadgeneraluseforsimilarwork,andhavebeenthemeansofeffectinggreateconomiesinnumerousindustriesofwidelyvaryingkinds。

  Interestingastheyare,however,weshallnotattempttodescribethemindetail,asthespacerequiredwouldbetoogreat。TheyarespecifiedinthelistofpatentsfollowingthisAppendix,andmaybeexaminedindetailbyanyinterestedstudent。

  InthesamelistwillalsobefoundalargenumberofEdison\'spatentsonapparatusandmethodsofscreening,drying,mixing,andbriquetting,aswellasfordust-proofbearings,andvarioustypesandgroupingsofseparators,allofwhichwerecalledforthbytheexigenciesandmagnitudeofhisgreatundertaking,andwithoutwhichhecouldnotpossiblyhaveattainedthesuccessfulphysicalresultsthatcrownedhislabors。Edison\'spersistenceinreducingthecostofhisoperationsisnoteworthyinconnectionwithhisscreeninganddryinginventions,inwhichtheutmostadvantageistakenofthelawofgravitation。Withitsassistance,whichcostnothing,theseoperationswereperformedperfectly。Itwasonlynecessarytodeliverthematerialatthetopofthechambers,andduringitsnaturaldescentitwasscreenedordriedasthecasemightbe。

  Alltheseinventionsanddevices,aswellasthosedescribedindetailaboveexceptmagneticseparatorsandmixingandbriquettingmachines,arebeingusedbyhimto-dayinthemanufactureofPortlandcement,asthatindustrypresentsmanyoftheidenticalproblemswhichpresentedthemselvesinrelationtotheconcentrationofironore。

  XVII

  THELONGCEMENTKILN

  INthisremarkableinvention,whichhasbroughtaboutastrikinginnovationinalong-establishedbusiness,weseeanothercharacteristicinstanceofEdison\'sincisivereasoningandboldnessofconceptioncarriedintopracticaleffectinfaceofuniversalopinionstothecontrary。

  FortheinformationofthoseunacquaintedwiththeprocessofmanufacturingPortlandcement,itmaybestatedthatthematerialconsistspreliminarilyofanintimatemixtureofcementrockandlimestone,groundtoaveryfinepowder。Thispowderistechnicallyknowninthetradeas“chalk,“andisfedintorotarykilnsand“burned“;thatistosay,itissubjectedtoahighdegreeofheatobtainedbythecombustionofpulverizedcoal,whichisinjectedintotheinteriorofthekiln。Thiscombustioneffectsachemicaldecompositionofthechalk,andcausesittoassumeaplasticconsistencyandtocollecttogetherintheformofsmallsphericalballs。whichareknownas“clinker。“Kilnsareusuallyarrangedwithaslightincline,attheupperendofwhichthechalkisfedinandgraduallyworksitswaydowntotheinteriorflameofburningfuelattheotherend。Whenitarrivesatthelowerend,thematerialhasbeen“burned,“

  andtheclinkerdropsoutintoareceivingchamberbelow。

  Theoperationiscontinuous,aconstantsupplyofchalkpassinginatoneendofthekilnandacontinuousdribbleofclinker-ballsdroppingoutattheother。Aftercooling,theclinkerisgroundintoveryfinepowder,whichisthePortlandcementofcommerce。

  Itisself-evidentthatanidealkilnwouldbeonethatproducedthemaximumquantityofthoroughlyclinkeredmaterialwithaminimumamountoffuel,labor,andinvestment。

  WhenEdisonwaspreparingtogointothecementbusiness,helookedthegroundoverthoroughly,and,afterconsiderableinvestigationandexperiment,cametotheconclusionthatprevailingconditionsastokilnswerefarfromideal。

  Thestandardkilnstheninusewereaboutsixtyfeetinlength,withaninternaldiameterofaboutfivefeet。Inallrotarykilnsforburningcement,thetrueclinkeringoperationtakesplaceonlywithinalimitedportionoftheirtotallength,wheretheheatisgreatest;hencetheinteriorofthekilnmaybeconsideredasbeingdividedlongitudinallyintotwopartsorzones——namely,thecombustion,orclinkering,zone,andthezoneofoncomingrawmaterial。Inthesixty-

  footkilnthelengthofthecombustionzonewasabouttenfeet,extendingfromapointsixoreightfeetfromthelower,ordischarge,endtoapointabouteighteenfeetfromthatend。Consequently,beyondthatpointtherewasazoneofonlyaboutfortyfeet,throughwhichtheheatedgasespassedandcameincontactwiththeoncomingmaterial,whichwasinmovementdowntowardtheclinkeringzone。Sincethebulkofoncomingmaterialwassmall,thegaseswerenotcalledupontopartwithmuchoftheirheat,andthereforepassedonupthestackatveryhightemperatures,rangingfrom1500degreesto1800degreesFahr。Obviously,thisheatwasentirelylost。

  Anadditionallossofefficiencyarosefromthefactthatthematerialmovedsorapidlytowardthecombustionzonethatithadnotgivenupallitscarbondioxideonreachingthere;andbythegivingoffoflargequantitiesofthatgaswithinthecombustionzone,perfectandeconomicalcombustionofcoalcouldnotbeeffected。

  Thecomparativelyshortlengthofthesixty-footkilnnotonlylimitedtheamountofmaterialthatcouldbefedintoit,butthelimitationinlengthofthecombustionzonemilitatedagainstathoroughclinkeringofthematerial,thisoperationbeingoneinwhichtheelementsoftimeandproperheatareprimeconsiderations。Thusthequantityofgoodclinkerobtainablewasunfavorablyaffected。Byreasonoftheseandotherlimitationsandlosses,ithadbeenpossible,inpractice,toobtainonlyabouttwohundredandfiftybarrelsofclinkerperdayoftwenty-fourhours;andthatwithanexpenditureforcoalproportionatelyequaltoabout29to33percent。ofthequantityofclinkerproduced,evenassumingthatalltheclinkerwasofgoodquality。

  Edisonrealizedthatthesecretofgreatercommercialefficiencyandimprovementofqualitylayintheabilitytohandlelargerquantitiesofmaterialwithinagiventime,andtoproduceamoreperfectproductwithoutincreasingcostorinvestmentinproportion。Hisreasoningledhimtotheconclusionthatthisresultcouldonlybeobtainedthroughtheuseofakilnofcomparativelygreatlength,andhisinvestigationsandexperimentsenabledhimtodecideuponalengthofonehundredandfiftyfeet,butwithanincreaseindiameterofonlysixinchestoafootoverthatofthesixty-

  footkiln。

  TheprincipalconsiderationsthatinfluencedEdisoninmakingthisradicalinnovationmaybebrieflystatedasfollows:

  First。Theabilitytomaintaininthekilnaloadfromfivetoseventimesgreaterthanordinarilyemployed,therebytendingtoamoreeconomicaloutput。

  Second。Thecombustionofavastlyincreasedbulkofpulverizedcoalandagreatlyenlargedcombustionzone,extendingaboutfortyfeetlongitudinallyintothekiln——thusprovidinganareawithinwhichthematerialmightbemaintainedinaclinkeringtemperatureforasufficientlylongperiodtoinsureitsbeingthoroughlyclinkeredfromperipherytocentre。

  Third。Byreasonofsuchagreatlyextendedlengthofthezoneofoncomingmaterialandconsequentlymuchgreaterbulk,thegasesandotherproductsofcombustionwouldbecooledsufficientlybetweenthecombustionzoneandthestacksoastoleavethekilnatacomparativelylowtemperature。

  Besides,theoncomingmaterialwouldthusbegraduallyraisedintemperatureinsteadofbeingheatedabruptly,asintheshorterkilns。

  Fourth。Thematerialhavingthusbeengreatlyraisedintemperaturebeforereachingthecombustionzonewouldhavepartedwithsubstantiallyallitscarbondioxide,andthereforewouldnotintroduceintothecombustionzonesufficientofthatgastodisturbtheperfectcharacterofthecombustion。

  Fifth。Onaccountofthegreatweightoftheheavyloadinalongkiln,therewouldresulttheformationofacontinuousplasticcoatingonthatportionoftheinnersurfaceofthekilnwheretemperaturesarehighest。Thiswouldeffectivelyprotectthefire-brickliningfromthedestructiveeffectsoftheheat。

  Such,inbrief,weretheessentialprinciplesuponwhichEdisonbasedhisconceptionandinventionofthelongkiln,whichhassincebecomesowellknowninthecementbusiness。

  Manyotherconsiderationsofaminorandmechanicalnature,butwhichwereimportantfactorsinhissolutionofthisdifficultproblem,areworthyofstudybythoseintimatelyassociatedwithorinterestedintheart。NottheleastofthemechanicalquestionswassettledbyEdison\'sdecisiontomakethistremendouslylongkilninsectionsofcast-iron,withflanges,boltedtogether,andsupportedonrollersrotatedbyelectricmotors。Longitudinalexpansionandthrustwerealsoimportantfactorstobeprovidedfor,aswellasspecialdevicestopreventthepackingofthemassofmaterialasitpassedinandoutofthekiln。Specialprovisionwasalsomadeforinjectingstreamsofpulverizedcoalinsuchmannerastocreatethelargelyextendedzoneofcombustion。Astothedetailsoftheseandmanyotherin-

  geniousdevices,wemustreferthecuriousreadertothepatents,asitismerelyintendedinthesepagestoindicateinabriefmannerthemainprinciplesofEdison\'snotableinventions。TheprincipalUnitedStatespatentonthelongkilnwasissuedOctober24,1905,No。802,631。

  Thathisreasoningsanddeductionswerecorrectinthiscasehavebeenindubitablyprovenbysomeyearsofexperiencewiththelongkilninitsabilitytoproducefromeighthundredtoonethousandbarrelsofgoodclinkereverytwenty-fourhours,withanexpenditureforcoalproportionatelyequaltoaboutonly20percent。ofthequantityofclinkerproduced。

  Toillustratethelongcementkilnbydiagramwouldconveybutlittletothelaymind,andwethereforepresentanillustrationFig。1ofactualkilnsinperspective,fromwhichsenseoftheirproportionsmaybegathered。

  XVIII

  EDISON\'SNEWSTORAGEBATTERY

  GENERICALLYconsidered,a“battery“isadevicewhichgenerateselectriccurrent。Therearetwodistinctspeciesofbattery,onebeingknownas“primary,“andtheotheras“storage,“althoughthelatterissometimesreferredtoasa“secondarybattery“or“accumulator。“Everytypeofeachofthesetwospeciesisessentiallyalikeinitsgeneralmake-up;thatistosay,everycellofbatteryofanykindcontainsatleasttwoelementsofdifferentnatureimmersedinamoreorlessliquidelectrolyteofchemicalcharacter。

  Onclosingthecircuitofaprimarybatteryanelectriccurrentisgeneratedbyreasonofthechemicalactionwhichissetupbetweentheelectrolyteandtheelements。Thisinvolvesagradualconsumptionofoneoftheelementsandacorrespondingexhaustionoftheactivepropertiesoftheelectrolyte。Byreasonofthis,boththeelementandtheelectrolytethathavebeenusedupmustberenewedfromtimetotime,inordertoobtainacontinuedsupplyofelectriccurrent。

  Thestoragebatteryalsogenerateselectriccurrentthroughchemicalaction,butwithoutinvolvingtheconstantreprimingwithactivematerialstoreplacethoseconsumedandexhaustedasabovementioned。Theterm“storage,“asappliedtothisspeciesofbattery,is,however,amisnomer,andhasbeenthecauseofmuchmisunderstandingtonontechnicalpersons。Tothelayminda“storage“batterypresentsitselfintheaspectofadeviceinwhichelectricenergyisSTORED,justascompressedairisstoredoraccumulatedinatank。Thisview,however,isnotinaccordancewithfacts。Itisexactlyliketheprimarybatteryinthefundamentalcircumstancethatitsabilityforgeneratingelectriccurrentdependsuponchemicalaction。Instrictterminologyitisa“reversible“battery,aswillbequiteobviousifweglancebrieflyatitsphilosophy。Whenastoragebatteryis“charged,“byhavinganelectriccurrentpassedthroughit,theelectricenergyproducesachemicaleffect,addingoxygentothepositiveplate,andtakingoxygenawayfromthenegativeplate。Thus,thepositiveplatebecomesoxidized,andthenegativeplatereduced。Afterthechargingoperationisconcludedthebatteryisreadyforuse,anduponitscircuitbeingclosedthroughatranslatingdevice,suchasalampormotor,areversion“discharge“takesplace,thepositiveplategivingupitsoxygen,andthenegativeplatebeingoxidized。Thesechemicalactionsresultinthegenerationofanelectriccurrentasinaprimarybattery。

  Asamatteroffact,thechemicalactionsandreactionsinastoragebatteryaremuchmorecomplex,buttheabovewillservetoaffordthelayreaderarathersimpleideaofthegeneralresultarrivedatthroughthechemicalactivityreferredto。

  Thestoragebattery,asacommercialarticle,wasintroducedintothemarketintheyear1881。Atthattime,andallthroughthesucceedingyears,untilabout1905,therewasonlyonetypethatwasrecognizedascommerciallypracticable——namely,thatknownasthelead-sulphuric-acidcell,consistingofleadplatesimmersedinanelectrolyteofdilutesulphuricacid。IntheyearlastnamedEdisonfirstbroughtouthisnewformofnickel-ironcellwithalkalineelectrolyte,aswehaverelatedintheprecedingnarrative。

  Earlyintheeighties,atMenloPark,hehadgivenmuchthoughttotheleadtypeofstoragebattery,andduringthecourseofthreeyearshadmadeaprodigiousnumberofexperimentsinthedirectionofimprovingit,probablyperformingmoreexperimentsinthattimethantheaggregateofthoseofallotherinvestigators。Eveninthoseearlydayshearrivedattheconclusionthatthelead-sulphuric-acidcombinationwasintrinsicallywrong,anddidnotembracetheelementsofapermanentcommercialdevice。Hedidnotatthattime,however,engageinaserioussearchforanotherformofstoragebattery,beingtremendouslyoccupiedwithhislightingsystemandothermatters。

  Itmayherebenoted,fortheinformationofthelayreader,thatthelead-acidtypeofstoragebatteryconsistsoftwoormoreleadplatesimmersedindilutesulphuricacidandcontainedinareceptacleofglass,hardrubber,orotherspecialmaterialnotacteduponbyacid。Theplatesarepreparedand“formed“invariousways,andthechemicalactionsaresimilartothoseabovestated,thepositiveplatebeingoxidizedandthenegativereducedduring“charge,“

  andreversedduring“discharge。“Thistypeofcell,however,hasmanyseriousdisadvantagesinherenttoitsverynature。Wewillnameafewofthembriefly。Constantdroppingoffineparticlesofactivematerialoftencausesshort-circuitingoftheplates,andalwaysnecessitatesoccasionalwashingoutofcells;deteriorationthrough“sulphation“

  ifdischargeiscontinuedtoofarorifrechargingisnotcommencedquicklyenough;destructionofadjacentmetal-

  workbythecorrosivefumesgivenoutduringchargeanddischarge;thetendencyofleadplatesto“buckle“undercertainconditions;thelimitationtotheuseofglass,hardrubber,orsimilarcontainersonaccountoftheactionoftheacid;andtheimmenseweightforelectricalcapacity。Thetremendouslycomplexnatureofthechemicalreactionswhichtakeplaceinthelead-acidstoragebatteryalsorendersitaneasypreytomanytroublesomediseases。

  Intheyear1900,whenEdisonundertooktoinventastoragebattery,hedeclareditshouldbeanewtypeintowhichneithersulphuricnoranyotheracidshouldenter。

  Hesaidthattheintimateandcontinuedcompanionshipofanacidandametalwasunnatural,andincompatiblewiththeideaofdurabilityandsimplicity。Hefurthermorestatedthatleadwasanunmechanicalmetalforabattery,beingheavyandlackingstabilityandelasticity,andthatasmostmetalswereunaffectedbyalkalinesolutions,hewasgoingtoexperimentinthatdirection。Thesoundnessofhisreasoningisamplyjustifiedbytheperfectionofresultsobtainedinthenewtypeofstoragebatterybearinghisname,andnowtobedescribed。

  TheessentialtechnicaldetailsofthisbatteryarefullydescribedinanarticlewrittenbyoneofEdison\'slaboratorystaff,WalterE。Holland,whoformanyyearshasbeencloselyidentifiedwiththeinventor\'sworkonthiscellThearticlewaspublishedintheElectricalWorld,NewYork,April28,1910;andthefollowingextractsthere-

  fromwillaffordanintelligentcomprehensionofthisinvention:

  “The`A\'typeEdisoncellistheoutcomeofnineyearsofcostlyexperimentationandpersistenttoilonthepartofitsinventorandhisassociates……

  “TheEdisoninventioninvolvestheuseofanentirelynewvoltaiccombinationinanalkalineelectrolyte,inplaceofthelead-lead-peroxidecombinationandacidelectrolyte,characteristicofallothercommercialstoragebatteries。Experiencehasproventhatthisnotonlysecuresdurabilityandgreateroutputperunit-weightofbattery,butinadditionthereiseliminatedalonglistoftroublesanddiseasesinherentinthelead-acidcombination……

  “Theprincipleonwhichtheactionofthisnewbatteryisbasedistheoxidationandreductionofmetalsinanelectrolytewhichdoesnotcombinewith,andwillnotdissolve,eitherthemetalsortheiroxides;andanelectrolyte,furthermore,which,althoughdecomposedbytheactionofthebattery,isimmediatelyre-formedinequalquantity;andthereforeineffectisaCONSTANTelement,notchangingindensityorinconductivity。

  “Abatteryembodyingthisbasicprinciplewillhavefeaturesofgreatvaluewherelightnessanddurabilityaredesiderata。

  Forinstance,theelectrolyte,beingaconstantfactor,asexplained,isnotrequiredinanyfixedandlargeamount,asisthecasewithsulphuricacidintheleadbattery;

  thusthecellmaybedesignedwithminimumdistancingofplatesandwiththegreatesteconomyofspacethatisconsistentwithsafeinsulationandgoodmechanicaldesign。

  Again,theactivematerialsoftheelectrodesbeinginsolublein,andabsolutelyunaffectedby,theelectrolyte,arenotliabletoanysortofchemicaldeteriorationbyactionoftheelectrolyte——nomatterhowlongcontinued……

  “TheelectrolyteoftheEdisonbatteryisa21percent。

  solutionofpotassiumhydratehaving,inaddition,asmallamountoflithiumhydrate。Theactivemetalsoftheelectrodes——whichwilloxidizeandreduceinthiselectrolytewithoutdissolutionorchemicaldeterioration——arenickelandiron。TheseactiveelementsarenotputintheplatesASMETALS;butone,nickel,intheformofahydrate,andtheother,iron,asanoxide。

  “ThecontainingcasesofbothkindsofactivematerialFig。1,andtheirsupportinggridsFig。2,aswellasthebolts,washers,andnutsusedinassemblingFig。3,andeventheretainingcananditscoverFig。4,areallmadeofnickel-platedsteel——amaterialinwhichlightness,durabilityandmechanicalstrengtharemosthappilycombined,andamaterialbeyondsuspicionastocorrosioninanalkalineelectrolyte……

  “AnessentialpartofEdison\'sdiscoveryofactivema-

  setialsforanalkalinestoragebatterywasthePREPARATION

  ofthesematerials。Metallicpowderofironandnickel,orevenoxidesofthesemetals,preparedintheordinaryway,arenotchemicallyactiveinasufficientdegreetoworkinabattery。Itisonlywhenspeciallypreparedironoxideofexceedingfineness,andnickelhydrateconformingtocertainphysical,aswellaschemical,standardscanbemadethatthealkalinebatteryispracticable。Needlesstosay,theworkingoutoftheconditionsandprocessesofmanufactureofthematerialshasinvolvedgreatingenuityandendlessexperimentation。“

  ThearticlethentreatsofEdison\'sinvestigationsintomeansforsupportingandmakingelectricalconnectionwiththeactivematerials,showingsomeofthedifficultiesencounteredandthevariousdiscoveriesmadeindevelopingtheperfectedcell,afterwhichthewritercontinueshisdescriptionofthe“A“typecell,asfollows:

  “Itwillbeseenatoncethattheconstructionofthetwokindsofplateisradicallydifferent。ThenegativeorironplateFig。5hasthefamiliarflat-pocketconstruction。

  Eachnegativecontainstwenty-fourpockets——apocketbeing1/2inchwideby3incheslong,andhavingamaximumthicknessofalittlemorethan1/8inch。ThepositiveornickelplateFig。6isseentoconsistoftworowsofroundrodsorpencils,thirtyinnumber,heldinaverticalpositionbyasteelsupport-frame。Thepencilshaveflatflangesattheendsformedbyclosinginthemetalcase,bywhichtheyaresupportedandelectricalconnectionismade。Theframeisslitattheinnerhorizontaledges,andthenfoldedinsuchawayastomakeindividualclamping-jawsforeachend-

  flange。Theclamping-inisdoneatgreatpressure,andtheresultantplatehasgreatrigidityandstrength。

  “Theperforatedtubesintowhichthenickelactivematerialisloadedaremadeofnickel-platedsteelofhighquality。

  Theyareputtogetherwithadouble-lappedspiralseamtogiveexpansion-resistingqualities,andasanadditionalprecautionsmallmetalringsareslippedontheoutside。Eachtubeis1/4inchindiameterby41/8incheslong,addhaseightofthereinforcingrings。

  “Itwillbeseenthatthe`A\'positiveplatehasbeengiventhetheoreticallybestdesigntopreventexpansionandovercometroublefromthatcause。Actualtests,longcontinuedunderverysevereconditions,haveshownthattheconstructionisright,andfulfilsthemostsanguineexpectations。“

  Mr。Hollandinhisarticlethengoesontoexplainthedevelopmentofthenickelflakesastheconductingfactorinthepositiveelement,butasthishasalreadybeendescribedinChapterXXII,weshallpassontoalaterpoint,wherehesays:

  “Anideaoftheconditionsinsidealoadedtubecanbestbehadbymicroscopicexamination。Fig。7showsamagnifiedsectionofaregularlyloadedtubewhichhasbeensawedlengthwise。Theverticalboundingwallsareedgesoftheperforatedmetalcontainingtube;thedarkhorizontallinesarelayersofnickelflake,whilethelight-coloredthickerlayersrepresentthenickelhydrate。Itshouldbenotedthatthelayersofflakenickelextendpracticallyunbrokenacrossthetubeandmakecontactwiththemetalwallatbothsides。Thesemetallayersconductcurrenttoorfromtheactivenickelhydrateinallpartsofthetubeveryefficiently。Thereareaboutthreehundredandfiftylayersofeachkindofmaterialina41/8-inchtube,eachlayerofnickelhydratebeingabout0。01inchthick;soitwillbeseenthatthecurrentdoesnothavetopenetrateveryfarintothenickelhydrate——one-halfalayer\'sthicknessbeingthemaximumdistance。Theperforationsofthecontainingtube,throughwhichtheelectrolytereachestheactivematerial,arealsoshowninFig。7。“

  Inconclusion,thearticleenumeratesthechiefcharacteristicsoftheEdisonstoragebatterywhichfititpre-

  eminentlyfortransportationservice,asfollows:1。Nolossofactivematerial,hencenosedimentshort-circuits。

  2。Nojarbreakage。3。Possibilityofquickdisconnectionorreplacementofanycellwithoutemploymentofskilledlabor。4。Impossibilityof“buckling“andharmlessnessofadeadshort-circuit。5。Simplicityofcarerequired。6。

  Durabilityofmaterialsandconstruction。7。Impossibilityof“sulphation。“8。Entireabsenceofcorrosivefumes。

  9。Commercialadvantagesoflightweight。10。Durationonaccountofitsdependability。11。Itshighpracticalefficiency。

  XIX

  EDISON\'SPOUREDCEMENTHOUSE

  THEinventionsthathavebeenthusfardescribedfallintotwoclasses——first,thosethatwerefundamentalinthegreatartsandindustrieswhichhavebeenfoundedandestablisheduponthem,and,second,thosethathaveenteredintoandenlargedotherartsthatwerepreviouslyinexistence。

  Oncomingtoconsiderthesubjectnowunderdiscussion,however,wefindourselves,atthiswriting,onthethresholdofanentirelynewandundevelopedartofsuchboundlesspossibilitiesthatitsultimateextentcanonlybeamatterofconjecture。

  Edison\'sconcretehouse,however,involvestwomainconsiderations,firstofwhichwastheconceptionorcreationoftheIDEA——vastandcomprehensive——ofprovidingimperishableandsanitaryhomesforthewage-earnerbymoldinganentirehouseinonepieceinasingleoperation,sotospeak,andsosimplythatextensivegroupsofsuchdwellingscouldbeconstructedrapidlyandatveryreasonablecost。Withthisideasuggested,onemightsupposethatitwouldbeasimplemattertomakemoldsandpourinaconcretemixture。

  Notso,however。Andherethesecondconsiderationpresentsitself。Anordinarycementmixtureiscomposedofcrushedstone,sand,cement,andwater。Ifsuchamixturebepouredintodeepmoldstheheavystoneandsandsettletothebottom。Shouldthemixturebepouredintoahorizontalmold,likethefloorofahouse,thestoneandsandsettle,forminganununiformmass。Itwasatthispointthatinventioncommenced,inordertoproduceaconcretemixturewhichwouldovercomethiscrucialdifficulty。

  Edison,withcharacteristicthoroughness,tookupalineofinvestigation,andafteraprolongedseriesofexperimentssucceededininventingamixturethatuponhardeningre-

  maineduniformthroughoutitsmass。Inthebeginningofhisexperimentationhehadmadetheconditionsoftestveryseverebytheconstructionofformssimilartothatshowninthesketchbelow。

  Thisconsistedofahollowwoodenformofthedimensionsindicated。Themixturewastobepouredintothehopperuntiltheentireformwasfilled,suchmixtureflowingdownandalongthehorizontallegsanduptheverticalmembers。

  Itwastobeleftuntilthemixturewashard,andtherequirementofthetestwasthatthereshouldbeabsoluteuniformityofmixtureandmassthroughout。Thiswasfinallyaccomplished,andfurtherinventionthenproceededalongengineeringlineslookingtowardthedevisingofasystemofmoldswithwhichpracticabledwellingsmightbecast。

  Edison\'sboldnessandbreadthofconceptionarewellillustratedinhisideaofapouredhouse,inwhichhedisplayshisaccustomedtendencytoreverseacceptedmethods。Infact,itisthisveryreversalofusualprocedurethatrendersitdifficultfortheaveragemindtoinstantlygraspthefullsignificanceoftheprinciplesinvolvedandtheresultsattained。

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